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What is a mixing and pumping gypsum and cementitious underlayments equipment?

For lightweight concrete

Mixing and pumping equipment for gypsum underlayments is used in construction to prepare and apply gypsum-based materials for flooring. These machines are designed to mix gypsum with water and other additives to create smooth, self-leveling underlayments that can be pumped directly onto floors.

Here are some key components and features of this equipment:

  • Mixers: These can be paddle type or hydraulic spiral mixers. Paddle mixers are common, but hydraulic spiral mixers can operate at higher speeds without splashing.
  • Pumps: These are used to transport the mixed gypsum underlayments from the mixer to the application site. They ensure a consistent flow and can handle large volumes of material.
  • Self-Leveling Systems: These systems help in applying the gypsum underlayments evenly across the floor, ensuring a smooth and level surface.
  • Water Systems: Integrated water systems help maintain the right consistency of the mixture, reducing material waste and ensuring uniform application.
  • These machines are essential for efficient and high-quality installation of gypsum underlayments in various construction projects.

What is our Forum Pump Systems’ specifications

«Big horn» underlayment pump system capacity and spec:

  • Our upper mixer can mix 3-4 bags of gypsum at a time and 10 to 12 bags in cementitious products.
  • In addition, our upper mixer has the particularity of mixing materials quickly and with impeccable consistency.
  • Our lower tub is equipped with an agitator screw which keeps the materials in perfect condition so that they can be easily pumped by our rotor-stator group.
  • Our rotor-stator group has been designed for rapid change on site. An approximate time of 15 minutes for a single man to change it and restart production.
  • Our equipment has been designed to be both easy to operate and versatile while having more than respectable performance in the field.
  • Our design makes it easy to clean and replace parts. In addition, we keep spare parts in inventory to quickly accommodate our customers.
  • The equipment is designed, manufactured and assembled in our workshop and is subject to a rigorous quality test.
  • We use top quality mechanical and hydraulic components tested and proven for hard work.
  • We are able to install our equipment on several types of vehicles with a “tailor-made” approach.
  • In fact, we strive to design equipment designed for people in the industry with their reality and challenges.

How a mixing and pumping gypsum and cementitious underlayments equipment works?

Mixing and pumping equipment for gypsum and cementitious underlayments works by combining materials to create a smooth, self-leveling mixture that can be easily applied to floors. Here’s a step-by-step overview of the process:

Mixing:

  • Materials: Gypsum or cement powder, water, and any necessary additives are loaded into the mixer.
  • Mixing Process: The mixing blades/paddles blends these materials to form a consistent, homogenous mixture.

Pumping:

  • Pump Mechanism: The mixed underlayments is then transferred to a pump. These pumps are designed to handle large volumes and maintain a steady flow of the material.
  • Transport: The pump moves the mixture through hoses to the application site.

Application:

  • Self-Leveling: The mixture is poured or pumped onto the floor. Self-leveling systems help distribute the material evenly, creating a smooth and level surface.
  • Finishing: While the term « self-leveling » suggests minimal manual intervention, some spreading tools may still be used to ensure even coverage and smooth out any imperfections.

Drying and Curing:

  • Drying Time: can vary depending on the specific product and environmental conditions.
  • This equipment is crucial for achieving high-quality, level flooring surfaces in both residential and commercial construction projects.
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